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Service Guide

Van Electrical
Diagnosis

Batteries not charging. Solar reads zero. Inverter cuts out at night. Here is how we find the real fault.

The 30-Second Answer

Sequoia + Salt diagnoses and repairs camper van electrical systems on any van from any builder, including DIY builds. We are a Victron Certified installer and a Mercedes-Benz eXpertUpfitter, and more than 1,000 vans have been through our Manasquan, NJ shop. Diagnostics start at $250. The repair cost depends on your van's condition, and you get a written estimate before any repair work begins.

What We See Most

The problems that
bring vans in.

Electrical diagnosis is one of the most common service jobs in our shop. It shows up on Sprinter, Transit and ProMaster vans alike, and on factory Class B vans, other builders' conversions and home builds. These are the symptoms we hear on almost every call.

Batteries Won't Charge While Driving

Usually the DC-DC charger (often a Victron Orion), its fuse, or the cable run from the starter battery. Sometimes the charger was never set up for the battery type.

Solar Shows Zero

A loose roof connector, a failed roof entry gland, or a solar charge controller set to the wrong battery profile. We test the panels and the MPPT controller one at a time.

Inverter Shuts Off

Low battery voltage, an overload from an air conditioner or induction cooktop, or undersized cable that drops voltage under load. The inverter is often fine. The wiring feeding it is not.

Battery Dead by Morning

A hidden draw that never turns off: a fridge, a 12V air conditioner, a diesel heater, a Starlink, or a bad switch. A battery monitor tells us where the power is going.

How We Diagnose

Test first.
Then fix.

Swapping parts until the problem goes away is expensive. We test the system in order, from the battery out, so you pay to fix the real fault once.

  1. 01You call and tell us what the van is doing, when it started, and who built it. Photos of the electrical bay help.
  2. 02We check the battery bank and its protection first: cell voltage, the battery management system, main fuse and battery switch.
  3. 03We test each charging source on its own: alternator through the DC-DC charger, solar through the MPPT controller, and shore power through the inverter charger.
  4. 04We check every connection under load. Loose crimps, wrong wire size and missing fuses cause more failures than bad parts.
  5. 05You get a plain written finding and a written estimate before any repair work begins.

Brands We Work On

Victron at the core.
Not only Victron.

As a Victron Certified installer, we know the MultiPlus inverter chargers, Cerbo GX controllers, SmartSolar MPPT chargers, Orion DC-DC chargers and battery monitors inside and out. We often pick Victron for new installs because its service network reaches across the country.

But plenty of vans come in with other gear. We also work on Epoch and other lithium banks, Renogy, Xantrex and Lithionics systems, plus the 12V air conditioners, Velit and diesel heaters, Maxxair fans, Isotherm fridges and Starlink setups that hang off the house battery.

What Drives the Cost

It depends on
your van's condition.

Diagnostics start at $250. After that there is no flat price, because two vans with the same symptom can need very different work. These are the things that move the number.

Access

Wiring behind finished cabinets takes longer to reach than an open electrical bay.

Labels and Diagrams

A labeled system with a wiring diagram is fast to trace. An unlabeled DIY system takes longer.

Wire and Fuse Quality

Undersized cable or missing fuses may need to be replaced to make the system safe, not just working.

Failed Parts

A bad crimp is cheap. A failed lithium battery or inverter charger is not. We tell you which one it is before you spend.

Before You Call

Check these first.
Call us for the rest.

Call us if…

  • You smell hot plastic or see melted insulation. Turn the battery switch off first.
  • A fuse keeps blowing after you replace it
  • The battery drops to empty overnight with nothing running
  • Your builder is out of business or not answering
  • You have a big trip coming up and want it checked before you leave

Common Questions

Van electrical
questions.

Do you work on vans you did not build?

Yes. Most of the electrical work we see is on vans from other builders, factory Class B vans and DIY builds. Any van, any builder. More than 1,000 vans have been through our Manasquan shop.

What does a van electrical diagnosis cost?

Diagnostics start at $250. The repair cost depends on the van's condition: how the system was wired, whether the wiring is labeled, how hard it is to reach behind cabinets, and which parts have failed. We give you a written estimate before any repair work begins.

Can you give me a report for my original builder?

Yes. We can diagnose the issue and give you a written report you can take back to the original builder. If that builder is unresponsive or out of business, we can quote the repair directly.

Which brands do you work on?

We are a Victron Certified installer, so Victron inverter chargers, Cerbo GX controllers, MPPT solar chargers, Orion DC-DC chargers and battery monitors are our core. We also see Epoch, Renogy, Xantrex and Lithionics systems, plus 12V air conditioners and diesel heaters wired into the house battery.

Why won't my lithium batteries charge in the cold?

Most lithium batteries protect themselves by refusing to charge below freezing. If your van sits in a cold driveway, the battery can look dead even when it is fine. A heated battery, a warmer storage spot or a correct charger setting usually solves it. We check this first in winter.

Want more charge while you drive? Read Secondary Alternator, Explained. Have a factory Class B van? See our power upgrade guide.

Get your van's power
working again.

Tell us what the van is doing. Shop visits are by appointment in Manasquan, NJ.

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